Causes and Treatment Methods of EDM Molybdenum Wire Breakage

EDM Molybdenum wire plays a vital role in the high speed and medium speed cutting processing. High-strength, low-elongation molybdenum wire is the guarantee of high efficiency and high stability processing. However, it is inevitable to encounter the problems of broken wire, burnt wire, and speckled wire in the actual processing process, we have summarized the following common phenomena and corresponding solutions.

Research on the machining of deep and small holes by small hole EDM drill machine with the ratio of depth to diameter greater than 1:100

The processing of deep and small holes with super large depth-to-diameter ratio has always been a difficult problem in the manufacturing industry. For small hole EDM drill machine, it is more difficult to process deep and small holes with a depth-to-diameter ratio of more than 100:1, especially those with a diameter of less than 1.0 mm. EDM deep and small hole machining is one of the more mature machining methods. Through a series of experiments (tests on brass/copper electrode tube), this paper expounds the feasibility of electric machining deep holes, making it possible to electric machining deep small holes and guaranteeing certain technical conditions.

The Analysis and Solution of speckled wire Phenomenon of EDM Molybdenum Wire

After a period of processing, the molybdenum wire EDM wire will appear dark and light-colored spots, sometimes arranged according to a certain pattern to form a pattern, so it is called speckled wire.

Selection and Suggestion of Filter Paper for EDM Filters

EDM machine tools are mainly used for the manufacture of various molds, electrodes, and precision parts, as well as the processing of complex cavities and curved surfaces of various conductive materials. It has the characteristics of high machining accuracy, high finish and fast cutting speed. Especially in medium-speed wire cutting machine tools and low-speed wire EDM machine tools, the filter plays a vital role in ensuring processing accuracy and stability. Now combined with TAGUTI EDM FILTER

EDM Machine

X054D209H11 X054D209H12 X054D209H13 Mitsubishi Lower Nozzle

$2.95

X054D209H11 X054D209H12 X054D209H13 Mitsubishi Lower Nozzle

X054D209H11,X054D209H12,X054D209H13Water nozzles upper and lower possess the precise internal diameter, vertical water column outlet, high wrapping of brass wire and good cost performance in electrical discharge machining, suitable for high speed cutting. ◆ Commodity: Lower water nozzle ◆ TAGUTI number: M207（M2102) ◆ OEM numbers: ID=Φ4.0mm M253, X054D209H11, DC504A / ID=Φ6.0mm...

$2.95

X196C451H01 X196C197H01 M217 Mitsubishi Wire EDM Nozzle

$4.90

X186C793H01 X056C836H01 M215 Mitsubishi Wire EDM Nozzle

$7.50

X054D881H03 X054D881H01 X054D881H04 Mitsubishi EDM Nozzle

$2.95

X183C378H01 X183C378H02 M211 Mitsubishi Wire EDM Nozzle

$4.90

X088D534H01 DBJ1900 Mitsubishi MV1200 Wire EDM Felt Pad

$9.95

X187B370H03 DF698A M216B Mitsubishi Wire EDM Nozzle Holder

$79.90

X204D293H02 DA87500 M915 Mitsubishi Lower Rectifier Ring | TAGUTI

$16.00

X058D501H01 X054D744H03 X058D438H01 Mitsubishi Wire EDM Gear

$28.00

X209D212H01 X208D675H01 Mitsubishi Lower Power Feeder Holder

$23.00

S684D894P09A X056C326G51 M501 Mitsubishi Wire Cutter Unit

$339.50

X058D186G51 X058D070G51 M502 Mitsubishi EDM Wire Cutter Unit

$339.50

X056C273G51 M1534 M308 Mitsubishi Wire EDM Solator Plate Ceramic

$128.00

X053C245H02 M111 Mitsubishi Wire EDM Lower Power Feeder Holder

$23.00

X054D162G54 M108 Mitsubishi Wire EDM Set Screw Low

$45.00

X058D912G51 X088D350G52 M425 DAM3000 Mitsubishi Pinch Roller

$23.00

X055C009G51 DK33800 M410C DK338A Mitsubishi Wire EDM Drive Roller

$79.50

X055C008G51 DK33900 DK339A M409C Mitsubishi Wire EDM Pinch Roller

$79.50

X203C607H03 M1947 DCA67A Mitsubishi Wire EDM Reversion Roller

$45.00

X052B243G65 X052B387G52 M133 Mitsubishi Lower Diamond Guide

$52.50

X052B054G51 X052B054G55 M103 Mitsubishi Diamond Guide

$71.50

X054D125H03 X054D125H05 M001 Mitsubishi Current Supply

$4.95

X053C934H01 X056C075H01 X056C075H04 M009 Mitsubishi Power Feeder

$32.50

X089D256H02 M012 Mitsubishi Wire EDM Machining Current Supply

$14.95

Wire EDM Filter 135000253 H341158 H341790 DHF-25A YT-25N

$33.50

EDM drilling Agie Charmilles Electrode guide Φ0.30-Φ3.00mm

$18.00

EDM drilling Agie Charmilles Electrode guide Φ0.30-Φ3.00mm

Agie Charmilles Actspark SD1 Wire guide diamond or ruby guide roller for wire cut EDM features with high accuracy of inner hole, mellow and full hole diameter, long service life with manual grinding of inner hole, easy to feed wire smoothly and hard to break. ◆ Commodity: Electrode guide Φ16*Φ12*35mm◆...

$18.00